| Aluminum angle / bracket / cleat |
Connect cassette, rail or subframe |
Profile size, thickness, alloy/temper if specified, slot/hole layout, finish, quantity |
Bracket depth does not match cavity or return dimension |
| Vertical / horizontal rail |
Create panel support plane |
Profile geometry, length, wall stand-off, rail orientation, joint type, material and coating |
Rail system frozen after cassette routing dimensions are already released |
| Anchor / expansion bolt |
Fix subframe to concrete, masonry, steel or other substrate |
Substrate, anchor type, diameter, embedment, corrosion class, design load, spacing |
Generic anchor specified before substrate strength and edge distance are known |
| Self-drilling screw / bolt |
Join profiles, brackets or secondary components |
Material grade, head type, diameter, length, washer, thread, coating, quantity |
Dissimilar-metal contact or insufficient corrosion resistance |
| Aluminum / stainless rivet |
Fix cassette returns, clips or face-fastened panels |
Body/mandrel material, diameter, grip range, head style, fixed/sliding point logic |
Thermal movement is restrained by all-fixed holes |
| EPDM / isolator / washer |
Separate materials, cushion interfaces or reduce direct metal contact |
Material, thickness, location, UV/temperature exposure and compatibility |
Pad compresses or degrades in the intended service condition |
| Backer rod |
Control sealant depth and joint profile |
Joint width/depth, rod diameter, closed-cell/open-cell requirement, total joint length |
Wrong rod diameter creates poor sealant geometry |
| Weather sealant |
Seal wet joints and interfaces |
Joint width, movement capability, substrate compatibility, color, primer/cleaner requirements |
Sealant selected only by color rather than movement and adhesion testing |
| Reveal / spline / trim profile |
Control joint appearance and edge finish |
Joint width, visible color, profile geometry, length, corner condition, open/dry/wet joint strategy |
Reveal does not match cassette return and panel tolerance |
| Flashing / drip / closure |
Manage water at heads, bases, parapets and transitions |
Location, material, finish, lap/termination detail, relation to WRB and cavity drainage |
Decorative trim is mistaken for the primary water-management detail |
| Stiffener / reinforcing rib |
Control panel deflection on larger cassettes |
Module size, wind pressure, stiffener section, bonding or mechanical attachment method |
Stiffener spacing is copied from another project with different loads |